Plant Castings

We produce and supply Plant Castings for machinery used in chemical processes. Our area of expertise is producing these specifically to the specifications of the customers.

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Thermal Plant Castings

Price: 1000 INR /Piece

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Product Details:

Alloy Cast Iron / SG Iron / Carbon Steel
Color Metallic Grey
Corrosion Resistant Other, Yes, as per requirement
Cross Dimension As specified
Delivery Time 7 Days
Diameter As per specification
Dimension (L*W*H) As per drawing or client requirement
Fabrication Process Sand Casting / Shell Moulding
Finish Machined / As Cast
Grade IS 210 FG 260 / ASTM A48, Gr.40, as per drawing or requirement
Length Up to 2000 mm or as required
Material Cast Iron, SG Iron, Carbon Steel, Alloy Steel
Material Grade IS 210 FG260 or Equivalent
Minimum Order Quantity 1
Outer Diameter According to clients specification
Price 1000 INR
Product Type Thermal Plant Castings
Shape Other, Custom / As per component design
Size Customizable as per clients requirement
Strength High strength / Customizable
Supply Ability 3000 Per Day
Surface Treatment Other, Sand blasted / Shot blasted
Temper As Cast / Normalized
Thickness Up to 200 mm
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Usage & Applications Thermal power plants, boiler parts, coal mill components, ash handling, power generation units
Width As per drawing

Thermal Plant Castings

With the support and dedication of our skilled workforce, we have been able to present an impeccable quality Thermal Plant Castings. Owing to our effective and efficient distribution network, our company is able to meet the bulk requirements of the clients within the decided time period. Possesses sturdy construction, high corrosion resistance and tensile strength, our range of castings is widely accredited by the clients. Our clients can avail from us these Thermal Plant Castings at industry leading prices.

Precision Engineering for Power Generation

Our castings are manufactured with meticulous attention to quality, using only robust materials like Cast Iron, SG Iron, Carbon Steel, and Alloy Steel. This guarantees the mechanical performance and longevity necessary for thermal power plant use, including boiler parts and ash handling systems.

Tailored to Your Specifications

Every order is fully customizable, from dimension and shape to surface finish and corrosion resistance. Utilizing client drawings and requirements, our production process accommodates lengths up to 2000 mm and a variety of cross sections, shapes, and finishes, ensuring precise fit and optimal functionality.

Versatile Fabrication Processes

Clients can choose between sand casting and shell moulding, depending on the complexity and application requirement. Both processes offer uniform quality, dimensional accuracy, and efficient production of high-strength castings.

FAQs of Thermal Plant Castings:

Q: How are the thermal plant castings manufactured as per client requirements?

A: We fabricate thermal plant castings precisely according to client-provided drawings or specifications. Our manufacturing facility supports customization in dimensions, shape, and finish, utilizing sand casting or shell moulding processes to ensure each component meets exact functional and engineering needs.

Q: What materials and grades are used in these castings?

A: We use high-strength Cast Iron, SG Iron, Carbon Steel, or Alloy Steel, with primary grades including IS 210 FG 260 or ASTM A48, Gr. 40. These materials are chosen for durability, heat resistance, and suitability for demanding power plant environments.

Q: Where can these castings be applied within a thermal power plant?

A: These castings are commonly used in boiler components, coal mill assemblies, ash handling systems, and various parts of power generation units. Their high strength and tailored dimensions enable them to withstand harsh operating conditions found in thermal power plants.

Q: What surface treatments are offered for enhanced durability?

A: Surface treatment options include sand blasting and shot blasting, which remove impurities and improve component durability. Additionally, corrosion-resistant coatings can be provided based on specific application requirements, further extending service life.

Q: When should a machined versus an as-cast finish be specified?

A: A machined finish is recommended when precision tolerances and smoother surfaces are essential, such as in mating or moving parts. An as-cast finish is suitable for components where rougher surfaces meet design parameters and cost efficiency is a priority.

Q: What benefits do these castings provide compared to standard industrial castings?

A: Thermal plant castings engineered to client specifications offer superior fit, optimal mechanical performance, and longer lifespan. Their high strength, customizable features, and advanced surface treatments ensure they meet the rigorous demands of energy sector applications.

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Chemical Plant Casting

Price: 1000 INR /Piece

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Product Details:

Alloy Carbon Steel Alloy
Color Metallic Grey
Cross Dimension Customizable
Delivery Time 7 Days
Diameter Up to 800 mm
Dimension (L*W*H) Customized as per requirement
Fabrication Process Casting
Finish Machined
Grade ASTM A216 WCB
Length As per customer specifications
Material Cast Steel
Material Grade Industrial Grade
Minimum Order Quantity 1
Outer Diameter Up to 800 mm
Price 1000 INR
Product Type Chemical Plant Casting
Shape Other, Customized shapes available
Size Customized sizes available
Strength High tensile strength
Supply Ability 3000 Per Day
Surface Treatment Sand Blasting
Temper As Cast
Thickness 10 mm to 50 mm
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Usage & Applications Chemical, Petrochemical, & Process Plants
Width As per drawing

Chemical Plant Casting

We are the manufacturers and supplier of castings for chemical process equipment. Our specialization lies in custom manufacturing these as per the requirement of the clients.

Custom-Engineered for Diverse Processes

Every casting is produced according to customer drawings and process specifications, ensuring optimal compatibility in chemical, petrochemical, and process plant environments. Our ability to customize dimensions, shape, and finish empowers clients to integrate components seamlessly into their existing systems, achieving efficiency and safety in even the most demanding conditions.

Precision Casting and Superior Surface Treatment

Utilizing industry-leading casting methods, we fabricate components from ASTM A216 WCB carbon steel alloy. Sand blasting improves surface finish and resistance, while machining ensures precise dimensions. The result is a high-performance industrial product ready for immediate application with minimal post-processing.

FAQs of Chemical Plant Casting:

Q: How are the chemical plant castings manufactured to handle high tensile strength demands?

A: The castings are produced using ASTM A216 WCB-grade carbon steel alloy through a precise casting process, ensuring high tensile strength and structural integrity. Rigorous machining and sand blasting further enhance durability and surface quality, meeting stringent chemical plant requirements.

Q: What customization options are available for the dimensions and design of these castings?

A: We offer extensive customization, including length, width, thickness (1050 mm), diameter (up to 800 mm), and shape. Clients can provide their specific drawings and requirements to receive castings tailored for their unique industrial applications.

Q: When should sand blasted and machined chemical plant castings be used?

A: Sand blasted and machined castings are ideal for use in chemical, petrochemical, and process plants where strength, corrosion resistance, and precision are critical. Their treated surfaces help prevent contamination and wear, making them suitable for harsh operational conditions.

Q: Where can your cast steel components be applied within chemical and petrochemical plants?

A: Our cast steel components are used for valves, pump housings, flanges, and other critical infrastructure where durability and custom-fit solutions are essential. Their adaptability ensures they can support a variety of processing systems within these industrial environments.

Q: What is the benefit of using ASTM A216 WCB carbon steel alloy in casting fabrication?

A: ASTM A216 WCB carbon steel alloy delivers a balance of high tensile strength, toughness, and workability, making it especially suitable for demanding industrial applications that require long-term reliability and resistance to mechanical stress.

Q: How does your fabrication process ensure dimensional accuracy and consistency?

A: The process involves casting followed by precision machining according to customer specifications. Sand blasting further ensures a uniform metallic surface, while rigorous quality checks uphold accuracy and matching with client-provided designs.

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Power Plant Castings

Price: 1000 INR /Piece

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Product Details:

Alloy Carbon Steel / Alloy Steel / Cast Iron
Color Grey, metallic, as per customer requirement
Corrosion Resistant Other, Yes, with protective surface treatment
Cross Dimension As per customer drawing
Delivery Time 7 Days
Diameter Up to 1.5 meters or as per requirement
Dimension (L*W*H) Custom to drawing requirements
Fabrication Process Sand casting, precision casting
Features Precision engineered, heat resistant, abrasion resistant, pressure tolerant
Finish Machined, shot blasted
Length Up to 3 meters or customized
Material Cast Iron, Cast Steel, Alloy Steel
Minimum Order Quantity 1
Outer Diameter Customized as per part intended use
Price 1000 INR
Product Type Power Plant Castings
Shape Other, Complex geometries as per energy plant components
Size Custom sizes available as per specification
Strength High mechanical and tensile strength
Supply Ability 3000 Per Day
Temper Normalized
Thickness Range 10 mm to 300 mm
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Usage & Applications Used in steam turbines, valves, pumps, boiler components, hydro power, and energy sector machinery
Width As per design or drawing

Power Plant Castings

Our range of Power Plant Casting is widely used in Thermal Power Stations and many other Industries. For manufacturing these castings, the cast iron is fabricated using remelting pig iron along with substantial quantities of iron and steel scraps.

Tailored for Power Sector Needs

Our castings are crafted for compatibility with turbines, compressors, pumps, valves, and boiler assemblies common in the energy and hydro power industries. With the flexibility to supply components as per custom drawings, we address unique project requirements, offering various alloys and treatments to withstand operational stresses and harsh conditions.

Comprehensive Quality & Standards

Every product is subjected to rigorous chemical, mechanical, NDT, and ultrasonic tests as per customer demand. Adhering to recognized standards like ASME, DIN, and IS, our castings guarantee safety, reliability, and traceability throughout their lifecycle.

Robust Packaging & Timely Delivery

To ensure components reach you securely, our export-grade packaging uses wooden crates and shrink wrapping. Depending on complexity, our production cycle promises delivery in 3 to 6 weeks, accommodating orders starting from 10 pieces up to 500 tons per month.

FAQs of Power Plant Castings:

Q: How are the power plant castings manufactured and finished?

A: The castings are produced through sand casting or precision casting methods using high-quality carbon steel, alloy steel, or cast iron. After forming, they undergo heat treatments such as annealing, normalizing, or quenching and tempering, followed by finishing processes like machining or shot blasting as per specification.

Q: What standards and certifications do your castings comply with?

A: Our power plant castings adhere to prominent international and Indian standards, including ASME, DIN, and IS. We provide comprehensive test reports covering chemical, mechanical, NDT, and ultrasonic inspections to meet documentation requirements.

Q: When can I expect delivery of my order?

A: Delivery typically ranges from 3 to 6 weeks, depending on the complexity and volume of your order. We have a production capacity of up to 500 tons per month and accept minimum orders of 10 pieces.

Q: Where can these castings be used?

A: These castings are designed for steam turbines, pumps, valves, compressor assemblies, boiler components, and various energy sector applications, including hydro and thermal power plants.

Q: What benefits do your castings offer for power plant applications?

A: Our castings deliver high mechanical strength, reliable pressure and abrasion resistance, and excellent heat resistance. Their robust construction, precise engineering, and long service lifeup to 25 yearsmake them highly cost-effective for energy industry operations.

Q: How do you ensure the corrosion resistance of your castings?

A: We apply protective surface treatments tailored to specific alloys and service conditions, ensuring durable corrosion resistance even in challenging energy plant environments.

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Hydro Power Plant Castings

Price: 1000 INR /Piece

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Product Details:

Alloy Carbon Steel / Stainless Steel / Alloy Steel
Color Grey / Metallic
Corrosion Resistant Other, Yes, suitable for water exposure
Cross Dimension as per client sample/drawing
Delivery Time 7 Days
Diameter up to 2000 mm
Dimension (L*W*H) Custom sizes as per drawing
Fabrication Process Sand Casting / Investment Casting
Finish Machined / As cast finish
Grade ASTM A487/A216 (Typical for Hydro Power Castings)
Length up to 4000 mm
Material Cast Iron / Cast Steel / Alloy Cast Steel
Minimum Order Quantity 1
Outer Diameter up to 2000 mm
Price 1000 INR
Product Type Hydro Power Plant Castings
Shape Other, Custom shape as per hydro power component
Size up to 8 Ton per piece
Strength High mechanical strength for hydropower applications
Supply Ability 3000 Per Day
Surface Treatment Other, Shot Blasted / Sand Blasted
Temper Normalized / Tempered
Thickness 5 mm to 250 mm
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Usage & Applications Turbine Parts, Valve Housings, Guide Vanes, Bushes, Runner Blades
Width as per drawing/specification

Hydro Power Plant Castings

The quality range of Hydro Power Plant Casting offered by us is manufactured using high grade basic material. These castings can be availed at market leading prices and are widely being used for various industry applications. Moreover, we customize our entire range of castings to suit the exact needs of the customers.

Custom-Engineered Castings for Hydropower

We specialize in manufacturing heavy-duty castings tailored for hydro power equipment. Each component is crafted using high-strength materials, including carbon steel, stainless steel, and alloy cast steel, guaranteeing optimal performance. Our process accommodates various shapes and lengthsup to 4000 mmensuring each part perfectly matches your projects specifications. Rigorous quality control and advanced treatments provide resilience against water exposure.

Precision Manufacturing and Surface Treatments

Every casting undergoes a controlled production process, including normalized or tempered heat treatment, to achieve the required strength and structure. Our surface finishing options, such as shot blasting or sand blasting, enhance corrosion resistance and ensure a clean, finished look. Precision machining is available for applications requiring higher tolerances, providing flexibility for both functional and aesthetic requirements.

FAQs of Hydro Power Plant Castings:

Q: How are your hydro power plant castings manufactured to meet project requirements?

A: Our castings are custom-manufactured through sand casting or investment casting processes based on your specific drawings and sample dimensions. We accommodate custom shapes, sizes up to 8 tons and 2000 mm diameter, ensuring each part precisely fits your hydropower projects technical needs.

Q: What materials are used in the castings, and how do you ensure strength and durability?

A: We utilize ASTM A487/A216-grade carbon steel, stainless steel, and alloy steelmaterials known for high mechanical strength. The castings are subjected to normalization or tempering heat treatments and are designed to withstand the mechanical and corrosion challenges typical in hydro power applications.

Q: When is surface treatment applied during production, and what benefits does it provide?

A: Surface treatments, such as shot or sand blasting, are applied after casting and heat treatment. These processes remove impurities, improve finish, and enhance the parts resistance to corrosioncrucial for components constantly exposed to water in hydroelectric environments.

Q: Where can these castings be used within a hydroelectric power plant?

A: Our castings are commonly used in critical components, including turbine parts, valve housings, guide vanes, bushes, and runner blades. Their high strength and corrosion resistance ensure long-term performance in various hydropower applications.

Q: What is the quality assurance process for your hydro power plant castings?

A: Each casting is subjected to stringent quality checks, including dimensional verification as per client drawings, mechanical testing, and surface inspection. These measures guarantee that every product meets international standards and delivers reliable performance.

Q: Are custom dimensions and finishes available for these castings?

A: Yes, we provide fully customized solutions based on your projects drawings or samples. Both as-cast and precision-machined finishes are available, ensuring compatibility with downstream assembly and efficient plant operation.

Q: What are the key benefits of choosing your hydro power plant castings over alternatives?

A: Our castings offer superior mechanical strength, excellent corrosion resistance for water exposure, and the flexibility of custom fabrication in both shape and surface finish. This ensures longer service life, reduced downtime, and optimal performance in hydroelectric installations.

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Cement Plant Castings

Price: 1000.00 INR /Piece

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Product Details:

Color silver
Corrosion Resistant Weatherproof Coating
Delivery Time 7 Days
Minimum Order Quantity 1
Price 1000.00 INR
Product Type steel casting
Shape Round
Supply Ability 3000 Per Day
Surface Treatment Polished
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Warranty 1

These cement plant castings are principally used in the segment of cement manufacturing. All our inner segment castings conform to the best quality standards and can be customized as per the specific requirements of our esteemed clients.

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